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What are The control Systems of The Concrete Mixing Plant?

2024-10-26

Concrete mixing station is a kind of equipment used to produce concrete, and its control system is a key component to ensure the normal operation of the mixing station. The control system of ready mix wet concrete mixing plant can be classified and divided according to different requirements and technical levels. The following will introduce some common types of concrete mixing station control system. Types of concrete mixing plant control system 1. Manual control system Manual control system is a basic control mode. Operators control various parts of the cement mixing station, such as conveyor belt, mixer and discharging device, by manually controlling switches and buttons. This control method is simple and intuitive, but it requires operators to have certain experience and skills, and the work efficiency is relatively low. 2. Automatic control system Automatic control system is a way to realize automatic control of concrete mixing station by using electronic control equipment and sensors. Through the preset program and parameters, the automatic control system can realize the automatic control and monitoring of the concrete batching plant, and improve the...

Composition and Function of Belt Conveyor in Concrete Mixing Plant

2024-10-22

By rotating the tank, the mobile drum mixer truck keeps the sand, stone, cement and other materials in concrete evenly mixed to prevent caking and stratification. In the long-term transportation process, if the concrete mixer does not rotate, the stones in the concrete will sink to the bottom, the middle layer is sand, and the upper layer is cement slurry, which will lead to concrete agglomeration and stratification and affect the quality of concrete. By rotating the tank, the mixture of sand, stone and cement in concrete can be more uniform, thus preventing caking and delamination. Working principle of concrete mixer truck The engine power is transmitted to the hydraulic oil pump through the PTO on the chassis of the mixer truck to produce high-pressure hydraulic oil. High-pressure hydraulic oil drives the oil motor to rotate at high speed, which generates great torque through the planetary gear reducer to drive the mixing drum to rotate. During transportation, the mixer truck keeps rotating at a low speed of 1-3 revolutions per minute to ensure the homogeneity of concrete and prevent the...

Composition and Function of Belt Conveyor in Concrete Mixing Plant

2024-10-22

In the production process of concrete mixing station, the belt conveyor plays a key role in material transportation, with high efficiency and high speed. However, once a fault occurs, all the production of the mixing station will be interrupted. Therefore, as a manufacturer of concrete mixing station technology, only by knowing the composition structure and installation steps of the belt conveyor can we do a good job in handling common faults and daily maintenance. What is a belt conveyor Belt conveyor is a machine driven by friction, which transports materials in a continuous way. The machine consists of a driving device, a tensioner, a conveyor belt intermediate frame and idlers. It uses the conveyor belt as a traction and bearing part, so as to continuously transport loose materials or finished products, and then continuously transport materials/objects from the initial feeding point to the final unloading point. This machine can not only transport broken materials, but also transport finished articles. Classification of belt conveyors According to bandwidth: 650mm, 800mm, 1000mm, 1200mm, etc. According to the belt style and shape: flat belt,...

Production and Quality Control Management of Concrete Batching Plant

2024-10-16

The concrete mixing station should strictly control the production process and the quality of raw materials, and ensure the stable and reliable quality of concrete through reasonable mixing, transportation and quality control measures. The production process includes raw material preparation, mixing operation, transportation, etc. It is necessary to pay attention to control parameters and conditions. Quality control includes the establishment of information management system and the improvement of quality management of metering system, so as to ensure that concrete can meet the needs of construction projects. Effective production and quality control management is the basis to ensure the normal operation of concrete mixing station and produce high-quality concrete. In the production process, the selection and proportion of raw materials must be strictly controlled, and all kinds of raw materials should be fully mixed through reasonable mixing time and speed to ensure the strength, fluidity and durability of concrete to meet the design requirements. In addition, the concrete mixing station also needs to be equipped with advanced technical equipment and instruments to monitor the key parameters such as temperature, water-cement ratio...

Installation and Adjustment of Aggregate Belt Conveyor in Concrete Mixing Plant

2024-10-14

The installation and adjustment of aggregate conveyor in concrete mixing station is the key link to ensure the efficient and stable operation of mixing station. Correct installation and adjustment can not only improve the service life of conveyor, but also ensure the quality and efficiency of concrete production. The installation and adjustment steps of aggregate conveyor in concrete mixing station will be introduced in detail below. I. The preparation work before installation Before installing the aggregate conveyor, a series of preparatory work is needed. First of all, check whether all parts of the conveyor are intact, such as conveyor belt, roller and bracket. Secondly, the installation position of the conveyor should be determined to ensure the smooth connection between the conveyor and other equipment in the mixing station. At the same time, it is necessary to prepare tools and equipment needed for installation, such as electric drills, screwdrivers and wrenches. II. The installation steps of conveyor 1. Installation of brackets: According to the size and installation position of the conveyor, determine the height and spacing of brackets. Use an electric...

How Much Do You Know About Concrete?

2024-10-14

Concrete is a common building material in civil engineering and is widely used in all kinds of civil engineering. It is mainly used in the structural parts of buildings, such as foundations, walls, beams and columns. Concrete has high strength, durability and good plasticity, which makes it an ideal material for building high-rise buildings, bridges, roads and other infrastructure. Mass concrete refers to mass concrete with the minimum geometric size of not less than 1 meter, which is often used in high-rise building foundation, large equipment foundation, water conservancy dam and other projects. Because of its large volume, concentrated release of hydration heat of cement and rapid internal temperature rise, it is easy to cause temperature cracks, so it is necessary to pay special attention to the hydration heat and the volume deformation caused by it. Permeable concrete is a kind of building material with good permeability, which is widely used in roads, sidewalks, squares, parking lots and other places. It can effectively drain water, prevent water accumulation and flooding, reduce the consumption of groundwater resources and improve the utilization...

What Do You Know the Mobile Self-loading Concrete Mixer Truck?

2024-10-11

Self-loading concrete mixer is a special type of concrete mixer truck, which can produce concrete on site, automatically load it into the mixing tank, and then transport it to the construction site. This equipment combines the functions of loading, mixing and transportation, which greatly improves the construction efficiency. I. Introduction of mobile self loading concrete mixer truck The main components of self-loading mixer trucks include body, mixing device, transmission device and hydraulic system. Its working principle is that before transportation, the prepared cement, aggregate, sand and additives are mixed together and placed in a mixing tank, which is continuously stirred during transportation, and the mixed materials are sent from the mixing tank to the screw conveyor through the conveyor, and then sent to the discharge port through the screw conveyor, and finally a certain proportion of concrete is produced and poured on site. II. Principle of mobile self loading concrete mixer truck 1. Materials enter the machine body from the feed hopper and are pushed into the mixing drum by the screw propeller. 2. The materials in the mixing drum...

Take You to Know More About the Mobile Concrete Mixer Truck

2024-10-09

The concrete mixer truck industry has broad development prospects and potential. With the acceleration of global urbanization and the continuous advancement of infrastructure construction, the demand for concrete mixers continues to grow and the market scale continues to expand. Especially in developing countries such as China, the investment in infrastructure construction provides a broad market space for the mixer truck industry. I. Introduction of mobile concrete truck mixer Definition and working principle of ready mix concrete truck mixer Concrete mixing truck mixer is a special vehicle for mixing, transporting and unloading concrete. It consists of chassis, concrete tank, feeding and discharging devices, hydraulic transmission system and cooling system. When the volumetric concrete mixer truck is working, cement, stones, sand and other raw materials are added into the tank, and the concrete is sent to the construction site through the discharge port after mixing. II. Structure composition of mobile concrete truck mixer The concrete mixer is mainly composed of chassis and upper part, and its structure can be subdivided into chassis system, hydraulic transmission system, mixing tank, discharging system, cleaning system,...

What Should be Paid Attention to in Concrete Construction in Spring?

2024-09-29

Because it is dry and windy in spring, the temperature difference between day and night is large, the temperature of concrete varies greatly in different time periods, and the temperature difference between inside and outside of concrete is also large, which is easy to form temperature shrinkage cracks. In this season, the air is dry, and the wind is stronger on the empty construction site floor, and the surface of freshly poured concrete loses water quickly, which is easy to form air-dried plastic shrinkage cracks. In order to ensure the construction quality, the following points should be paid attention to in spring concrete construction: I. Preparation before construction There will be some noise during the operation of concrete mixing station, which will have a certain impact on the surrounding environment and residents' lives. Therefore, concrete mixing stations should take effective measures to reduce the generation and spread of noise. (1) Check whether the construction equipment is in good condition, such as mixing station and delivery pump. (2) Check the formwork, steel bars, etc. to ensure that their sizes and positions...

How to Build an Environment-friendly Concrete Mixing Plant?

2024-09-27

The concrete mixing station is a kind of equipment specially used for producing and mixing concrete. However, in the production process, the concrete mixing plant usually emits a lot of pollutants such as waste gas, dust and noise, which has a certain impact on the surrounding environment and human health. Therefore, environmental protection requirements are one of the important factors that must be considered in concrete batching plants. In order to meet the requirements of environmental protection, ready mix concrete batch plant needs to take measures such as reducing noise, dust, waste residue emission, energy saving and emission reduction, and strengthening environmental management. The following are specific measures: I. Reduce noise pollution There will be some noise during the operation of concrete mixing station, which will have a certain impact on the surrounding environment and residents' lives. Therefore, concrete mixing stations should take effective measures to reduce the generation and spread of noise. (1) In terms of site selection, it should be as far away from residential areas and environmentally sensitive areas as possible, and at the same time consider...