The Fault Analysis and Solution of Weighing System in Concrete Mixing Plant

The Fault Analysis and Solution of Weighing System in Concrete Mixing Plant

2024-10-29

In the whole process of automatic production of concrete mixing station, the weighing system software determines whether the concrete produced by it meets its compressive strength specification. The weighing system software of mixing station has completed the accurate weighing of various ingredients in concrete, which is also the most important stage in the whole process of automatic production of concrete. However, in the usual processing process, the weighing system software is likely to have various problems. Today, let's talk about the software failure problem of weighing system in mixing station and its solution. The whole process of weighing system software in concrete mixing station The mixture ratio of concrete mortar with different compressive strength is different. The dosage of sand, stone, coal ash, concrete, water and water reducer must be typed in the main management program of the mixing station in advance. In the case of producing concrete, the mortar mixture ratio will be activated immediately. Then, according to PLC, the metrological verification components are turned on and off. Stone controls the warehouse door of seasoning warehouse, granular materials control...

What Effects Will Sand Ratio Have on Concrete Performance?

What Effects Will Sand Ratio Have on Concrete Performance?

2024-10-29

The sand ratio of concrete mixing station formula refers to the percentage of sand in aggregate that accounts for the sum of sand and stone, and the sand ratio is one of the key parameters of concrete mix proportion. In concrete system, mortar composed of sand and cementitious material slurry fills the pores between stones and wraps them on their surfaces to play a lubricating role. Therefore, compared with stones, sand has a larger specific surface area, and the change of sand ratio will lead to the change of aggregate total surface area, as well as the change of aggregate porosity and relative content of coarse aggregate, thus affecting the workability of concrete mixture and the strength and durability of hardened concrete. (1) Influence of sand ratio on fluidity Under the condition of a certain amount of slurry, mortar is filled and wrapped on the surface of aggregate to reduce the friction resistance between coarse aggregates and play a role in overall lubrication. When the sand ratio is too small, the mortar composed of slurry and sand is relatively small,...

Which is More Cost-effective, Dual Machine 2*HZS60 or HZS120 Concrete Batching Plant Equipment?

Which is More Cost-effective, Dual Machine 2*HZS60 or HZS120 Concrete Batching Plant Equipment?

2024-10-28

HZS120 concrete mixing station equipment has a wide range of applications, mainly suitable for large-scale projects, highways, bridges, docks, tunnels, airports and other construction projects. Specifically, the equipment can produce various types of concrete, such as plasticity and hardness, with high production efficiency, short mixing time and excellent concrete quality. In addition, the equipment of HZS120 concrete mixing station is equipped with advanced control system and automation technology, which can realize automatic production and improve production efficiency and quality. Its dosing machine adopts intelligent automatic control technology, which can accurately measure various concrete proportions and make production more stable and efficient. At the same time, the equipment also has the advantages of small space, convenient transportation, simple installation, easy operation and convenient maintenance, which can meet the needs of various construction projects. Therefore, the equipment of HZS120 concrete mixing station has been widely used and recognized in the fields of construction engineering, municipal engineering, roads and bridges. At the same time, this equipment, as one of the important equipment in the modern construction industry, will continue to play an important...

What are The control Systems of The Concrete Mixing Plant?

What are The control Systems of The Concrete Mixing Plant?

2024-10-26

Concrete mixing station is a kind of equipment used to produce concrete, and its control system is a key component to ensure the normal operation of the mixing station. The control system of ready mix wet concrete mixing plant can be classified and divided according to different requirements and technical levels. The following will introduce some common types of concrete mixing station control system. Types of concrete mixing plant control system 1. Manual control system Manual control system is a basic control mode. Operators control various parts of the cement mixing station, such as conveyor belt, mixer and discharging device, by manually controlling switches and buttons. This control method is simple and intuitive, but it requires operators to have certain experience and skills, and the work efficiency is relatively low. 2. Automatic control system Automatic control system is a way to realize automatic control of concrete mixing station by using electronic control equipment and sensors. Through the preset program and parameters, the automatic control system can realize the automatic control and monitoring of the concrete batching plant, and improve the...

Common Faults and Solutions for Mobile Concrete Mixer Trucks

Common Faults and Solutions for Mobile Concrete Mixer Trucks

2024-10-22

By rotating the tank, the mobile drum mixer truck keeps the sand, stone, cement and other materials in concrete evenly mixed to prevent caking and stratification. In the long-term transportation process, if the concrete mixer does not rotate, the stones in the concrete will sink to the bottom, the middle layer is sand, and the upper layer is cement slurry, which will lead to concrete agglomeration and stratification and affect the quality of concrete. By rotating the tank, the mixture of sand, stone and cement in concrete can be more uniform, thus preventing caking and delamination. Working principle of concrete mixer truck The engine power is transmitted to the hydraulic oil pump through the PTO on the chassis of the mixer truck to produce high-pressure hydraulic oil. High-pressure hydraulic oil drives the oil motor to rotate at high speed, which generates great torque through the planetary gear reducer to drive the mixing drum to rotate. During transportation, the mixer truck keeps rotating at a low speed of 1-3 revolutions per minute to ensure the homogeneity of concrete and prevent the...

Composition and Function of Belt Conveyor in Concrete Mixing Plant

Composition and Function of Belt Conveyor in Concrete Mixing Plant

2024-10-22

In the production process of concrete mixing station, the belt conveyor plays a key role in material transportation, with high efficiency and high speed. However, once a fault occurs, all the production of the mixing station will be interrupted. Therefore, as a manufacturer of concrete mixing station technology, only by knowing the composition structure and installation steps of the belt conveyor can we do a good job in handling common faults and daily maintenance. What is a belt conveyor Belt conveyor is a machine driven by friction, which transports materials in a continuous way. The machine consists of a driving device, a tensioner, a conveyor belt intermediate frame and idlers. It uses the conveyor belt as a traction and bearing part, so as to continuously transport loose materials or finished products, and then continuously transport materials/objects from the initial feeding point to the final unloading point. This machine can not only transport broken materials, but also transport finished articles. Classification of belt conveyors According to bandwidth: 650mm, 800mm, 1000mm, 1200mm, etc. According to the belt style and shape: flat belt,...

Production and Quality Control Management of Concrete Batching Plant

Production and Quality Control Management of Concrete Batching Plant

2024-10-16

The concrete mixing station should strictly control the production process and the quality of raw materials, and ensure the stable and reliable quality of concrete through reasonable mixing, transportation and quality control measures. The production process includes raw material preparation, mixing operation, transportation, etc. It is necessary to pay attention to control parameters and conditions. Quality control includes the establishment of information management system and the improvement of quality management of metering system, so as to ensure that concrete can meet the needs of construction projects. Effective production and quality control management is the basis to ensure the normal operation of concrete mixing station and produce high-quality concrete. In the production process, the selection and proportion of raw materials must be strictly controlled, and all kinds of raw materials should be fully mixed through reasonable mixing time and speed to ensure the strength, fluidity and durability of concrete to meet the design requirements. In addition, the concrete mixing station also needs to be equipped with advanced technical equipment and instruments to monitor the key parameters such as temperature, water-cement ratio...

Installation and Adjustment of Aggregate Belt Conveyor in Concrete Mixing Plant

Installation and Adjustment of Aggregate Belt Conveyor in Concrete Mixing Plant

2024-10-14

The installation and adjustment of aggregate conveyor in concrete mixing station is the key link to ensure the efficient and stable operation of mixing station. Correct installation and adjustment can not only improve the service life of conveyor, but also ensure the quality and efficiency of concrete production. The installation and adjustment steps of aggregate conveyor in concrete mixing station will be introduced in detail below. I. The preparation work before installation Before installing the aggregate conveyor, a series of preparatory work is needed. First of all, check whether all parts of the conveyor are intact, such as conveyor belt, roller and bracket. Secondly, the installation position of the conveyor should be determined to ensure the smooth connection between the conveyor and other equipment in the mixing station. At the same time, it is necessary to prepare tools and equipment needed for installation, such as electric drills, screwdrivers and wrenches. II. The installation steps of conveyor 1. Installation of brackets: According to the size and installation position of the conveyor, determine the height and spacing of brackets. Use an electric...

How Much Do You Know About Concrete?

How Much Do You Know About Concrete?

2024-10-14

Concrete is a common building material in civil engineering and is widely used in all kinds of civil engineering. It is mainly used in the structural parts of buildings, such as foundations, walls, beams and columns. Concrete has high strength, durability and good plasticity, which makes it an ideal material for building high-rise buildings, bridges, roads and other infrastructure. Mass concrete refers to mass concrete with the minimum geometric size of not less than 1 meter, which is often used in high-rise building foundation, large equipment foundation, water conservancy dam and other projects. Because of its large volume, concentrated release of hydration heat of cement and rapid internal temperature rise, it is easy to cause temperature cracks, so it is necessary to pay special attention to the hydration heat and the volume deformation caused by it. Permeable concrete is a kind of building material with good permeability, which is widely used in roads, sidewalks, squares, parking lots and other places. It can effectively drain water, prevent water accumulation and flooding, reduce the consumption of groundwater resources and improve the utilization...

What Do You Know the Mobile Self-loading Concrete Mixer Truck?

What Do You Know the Mobile Self-loading Concrete Mixer Truck?

2024-10-11

Self-loading concrete mixer is a special type of concrete mixer truck, which can produce concrete on site, automatically load it into the mixing tank, and then transport it to the construction site. This equipment combines the functions of loading, mixing and transportation, which greatly improves the construction efficiency. I. Introduction of mobile self loading concrete mixer truck The main components of self-loading mixer trucks include body, mixing device, transmission device and hydraulic system. Its working principle is that before transportation, the prepared cement, aggregate, sand and additives are mixed together and placed in a mixing tank, which is continuously stirred during transportation, and the mixed materials are sent from the mixing tank to the screw conveyor through the conveyor, and then sent to the discharge port through the screw conveyor, and finally a certain proportion of concrete is produced and poured on site. II. Principle of mobile self loading concrete mixer truck 1. Materials enter the machine body from the feed hopper and are pushed into the mixing drum by the screw propeller. 2. The materials in the mixing drum...

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